BI Mingyang, XU Rongfu, FENG Yisheng, CHEN Guanghai, YAO Fanghu, YIN Qian
This study investigates the influence of nickel content on the microstructure evolution and mechanical properties of low-temperature ductile iron (QT400-18L) through the synergistic control of nickel microalloying and annealing heat treatment processes.Based on the research path of composition design-process optimization-performance characterization,a composition range with a nickel gradient of 0~1% was designed,combined with heat treatment processes.The performance of the samples was tested through tensile and impact tests,and the microstructure before and after heat treatment was characterized to analyze the effects of nickel on the matrix structure and properties.The experimental results show that the as-cast structure of the samples obtained by adding different amounts of nickel to ductile iron is mainly composed of spheroidal graphite, ferrite, and a small amount of pearlite. Nickel has a slight graphite-forming effect and promotes pearlite formation.To improve the impact toughness of the samples,heat treatment was used to regulate the microstructure, significantly reducing pearlite content.The microstructure of the heat-treated samples consists of spheroidal graphite and ferrite. When the nickel mass fraction is 0.4%,the heat-treated sample exhibits optimal strength and plasticity,with a tensile strength of 395 MPa, an elongation of 17.5%, a hardness of 139 HBW,and a -40 ℃low-temperature impact absorption work of 14.7 J, which represents an approximately 22.5% improvement in impact toughness compared to the QT400-18L standard.